2.0L LSJ Performance Tech 205hp Supercharged SS tuner version. 200 lb-ft of torque.

can u say pauls turbo 2.0

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Old 10-03-2007, 02:59 PM
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Can we get a how to up for the return fuel line? Also would this fix the fuel problem or would we need other things? If we need other things please specify. Thank you.
Old 10-03-2007, 03:17 PM
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Originally Posted by Witt
Heres a couple pics I have of some of the fuel components to make it a little easier to understand how the entire system works when it comes to converting to a return system.

Stock in tank regulator located inside the fuel canister at the end of the stock return line:



2002 Ecotec fuel rail, indentical to ours but with a return fitting already tapped:



Stock fuel supply and return lines that both run to the stock fuel filter:



Stock fuel pump with inline fuel inlet and outlets:

there ya go
Old 10-03-2007, 03:25 PM
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helpfull, but how does it all go together and how does it work/ im not familiar with fuel systems. Can i just buy these parts and contruct a return line system and my fuel problem will be gone?
Old 10-03-2007, 04:53 PM
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When I ran a return line on my neon I just ran some fuel line back to a T fitting in the fuel inlet hose going to the tank.
Old 10-03-2007, 05:05 PM
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The **** commander .

Now I remember you.
Old 10-03-2007, 05:06 PM
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Dan dan dan...
Old 10-03-2007, 06:19 PM
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Originally Posted by damien
The **** commander .

Now I remember you.
yes i am the infamous **** commander!
Old 10-03-2007, 08:10 PM
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Good times good times
Old 10-04-2007, 01:00 AM
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if u go to the fuel system 101 under tuning intense and u will get a better picture of whats going on in our fuel system and u can see were i also posted not too long ago i 2 have many questions like u.
Old 10-04-2007, 12:27 PM
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http://cgi.ebay.com/ebaymotors/3-T3-...QQcmdZViewItem

Anybody know if this would work for a good turbo downpipe? it looks decent, but idunno?
Old 10-04-2007, 12:32 PM
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have to get one custom man,
and I'm hitting the dyno on sunday, even though it's still untuned, gonna see what I'm playing with right now. It sometimes lets me go WOT in 3rd or 4th gear so we shall see
Old 10-04-2007, 12:32 PM
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Can't wait for updates Paul..
Old 10-04-2007, 02:00 PM
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Originally Posted by 06blackg85ss
have to get one custom man,
and I'm hitting the dyno on sunday, even though it's still untuned, gonna see what I'm playing with right now. It sometimes lets me go WOT in 3rd or 4th gear so we shall see
So that downpipe wont work? Can you post pics of yours paul? did you just make a simple elbow then run a normal cobalt ss dp? or fab a whole dp? Also can we get someone to do a how to on the fuel system sometime soon? It would really help, or even just the basics of it. Getting the most info on converting these cars to full turbo is what everyone is looking for and i think getting the most info on this site is the best way! So lets help each other out and git r done!
Old 10-04-2007, 02:10 PM
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I think I did post some pics in this thread from under the car showing the bends. It's basically two bends, almost a 180 degree off the flange and then a reverse 45 degree to a flex pipe and 3" straight pipe with a45 degree up bend to connect to the flex pipe. not that complicated. Kenny fabbed it up in like 20 minutes.
Old 10-04-2007, 02:11 PM
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Also paul are you running a boost controller? and where did you mount the wastegate? bov? and boost controller if you have one? Pics of them would help to picture it in my head. thanks again bro!
Old 10-04-2007, 02:20 PM
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Pics are in the thread man, that blue piece in the center of the motor bolted to the fuel rail cover bolt is the boost controller, 38mm wastegate stick up off the top of the turbo manifold. BOV is currently on the wrong side of the piping, swapping it to the hot side next week
Old 10-04-2007, 02:22 PM
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hot side goes to the turbo correct?
Old 10-04-2007, 02:34 PM
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yeah
Old 10-04-2007, 02:55 PM
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Paul, fix the BOV location and MAF pipe before you hit the dyno man. Put some good numbers down and do it right for us. I want to see your car's true potential man.
Old 10-04-2007, 02:57 PM
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here here...
Old 10-04-2007, 02:59 PM
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Eh not going to have time this week. it;s an srt dyno day so $50 for 3 pulls with afr you can't go wrong. gonna bump it to 20 psi and see what happens though lol. Car won't be fixed til next week, so I'll go back again after that once it's fully tuned to see exactly the difference is gonna be
Old 10-04-2007, 03:02 PM
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Be that way...
Old 10-04-2007, 03:08 PM
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LOL I will then
Old 10-04-2007, 03:39 PM
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Originally Posted by 2K5SS/SC?
Paul, fix the BOV location and MAF pipe before you hit the dyno man. Put some good numbers down and do it right for us. I want to see your car's true potential man.
MAF pipe?
Old 10-04-2007, 03:44 PM
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pipe from IC to TB is 2.5" should be 3" pegging the maf out instantly pretty much


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