2.0L LSJ Performance Tech 205hp Supercharged SS tuner version. 200 lb-ft of torque.

Smallest pulley known?????

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Old 09-19-2006, 11:30 AM
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Smallest pulley known?????

Hey everyone, I was just wondering what is the smallest diameter SC pulley that people have seen out there?
Old 09-19-2006, 11:39 AM
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I don't have a SS/SC, I have an LT, so don't take this as gospel. I think the smallest you can do is 2.8 without modifying the blower. If you machine the nose of the blower housing I think you can go to 2.5 or something close.

Edit: Search for "machine blower" or somethig similar and you should find it on here.
Old 09-19-2006, 11:41 AM
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ZZP makes a 2.6 that can be used without machining. Pulleyboys has a 2.4" pulley
Old 09-19-2006, 11:42 AM
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I have a 2.4" but havent put it on yet.
Old 09-19-2006, 11:43 AM
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Originally Posted by ameaglemike
Hey everyone, I was just wondering what is the smallest diameter SC pulley that people have seen out there?
zzp has a 2.6 that you can use with out moding your blower
Old 09-19-2006, 11:44 AM
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ZZp also has a 2.35... but refuses to sell it to us

That's ok, I;d be afraid anyways
Old 09-19-2006, 11:49 AM
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Refuses to sell it to us? Who do they sell it to then?
Old 09-19-2006, 12:09 PM
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GTP and Regal guys I guess.
Old 09-19-2006, 12:12 PM
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Originally Posted by DJinAC
GTP and Regal guys I guess.
that's REALLY small on a m-90
Old 09-19-2006, 12:14 PM
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So, I've got a nice, new, Saturn Regal...
Old 09-19-2006, 12:30 PM
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Originally Posted by Sp00ner
Refuses to sell it to us? Who do they sell it to then?
Dan's been trying
Old 09-19-2006, 12:39 PM
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he would
Old 09-19-2006, 02:31 PM
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We have down to a 2.35 that would work on the Cobalt but after dyno testing we've concluded that trying to make more boost than 18psi will cost you more than you gain. So if you are seeing 17-18 psi, look to do more mods before dropping in pulley size.
Old 09-19-2006, 02:33 PM
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Originally Posted by Zooomer
We have down to a 2.35 that would work on the Cobalt but after dyno testing we've concluded that trying to make more boost than 18psi will cost you more than you gain. So if you are seeing 17-18 psi, look to do more mods before dropping in pulley size.
So you're basically saying it's pointless till you can move enough air through the head to drop boost pressures down enough to make that small pulley use less hp... Got it, and thanks!
Old 09-19-2006, 02:34 PM
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Originally Posted by Zooomer
We have down to a 2.35 that would work on the Cobalt but after dyno testing we've concluded that trying to make more boost than 18psi will cost you more than you gain. So if you are seeing 17-18 psi, look to do more mods before dropping in pulley size.
AKA Methanol Injection for less than 2.5"
Old 09-19-2006, 02:39 PM
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Originally Posted by Witt
AKA Methanol Injection for less than 2.5"
You're still gonna loose power if what he's saying is accurate though, and looking at the 2.5" dynos, I have no reason to doubt him... it's the boost pressure + rpms that = hp loss... so if meth injection would work, and if it was heat alone that was costing all the power, then an ice box would work too. As would real cold weather... I think he's saying that it's the parasitic loss in addition to the heat....
Old 09-19-2006, 02:42 PM
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we just need a new supercharger to swap on........... someone please jump on the wagon and get us one.......
Old 09-19-2006, 02:42 PM
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Originally Posted by patathSS
ZZP makes a 2.6 that can be used without machining. Pulleyboys has a 2.4" pulley
FALSE!!!!!
I just put on the ZZP 2.7 and I had to machine the snout for it to turn properly.
I was pissed that they (ZZP) put false info on their site.
Old 09-19-2006, 02:45 PM
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Originally Posted by BallsoutBalt
FALSE!!!!!
I just put on the ZZP 2.7 and I had to machine the snout for it to turn properly.
I was pissed that they (ZZP) put false info on their site.
It seems to be about 70/30 for those that fit and those that dont. Even the ones that don't only need a minor clean up job to work correctly...
Old 09-19-2006, 02:46 PM
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Originally Posted by rickyw
we just need a new supercharger to swap on........... someone please jump on the wagon and get us one.......
Yes, twin screw or M90 adapter plate.... God I wish I could fab metal... stupid Computer Science degree...
Old 09-19-2006, 03:02 PM
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Originally Posted by Sp00ner
It seems to be about 70/30 for those that fit and those that dont. Even the ones that don't only need a minor clean up job to work correctly...
That is correct. Weonly needed to take of a tiny bit. But If we didn't have a dremel handy, I would have been screwed. I just think that should be addressed in the info given on the site.
Old 09-19-2006, 04:05 PM
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Originally Posted by Sp00ner
You're still gonna loose power if what he's saying is accurate though, and looking at the 2.5" dynos, I have no reason to doubt him... it's the boost pressure + rpms that = hp loss... so if meth injection would work, and if it was heat alone that was costing all the power, then an ice box would work too. As would real cold weather... I think he's saying that it's the parasitic loss in addition to the heat....
Methanol would definetly reduce the power loss.

You're thinking of a single gear dyno pull. What I'm thinking with the 2.35-2.4 is building that boost and creating torque sooner. The peak HP may not change, but after upshifting you'll be creating more torque and hence better times.

This is just IMHO though. I would love to see a dyno with a 2.35 or 2.4 with or without methanol/water injection.
Old 09-19-2006, 06:42 PM
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Now this may be a stupid question, does a smaller pulley cause the belts to slip?
Old 09-19-2006, 07:18 PM
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zooomer...why not just put the pulleys up..i been trying to get a straight answer from u gys as to whether your 2.35 AND 2.4 would fit. I wanted to try it with and without meth injection since i already have 2.5 dynos done
Old 09-19-2006, 08:36 PM
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Originally Posted by greekss
Now this may be a stupid question, does a smaller pulley cause the belts to slip?
Really depends on how small you go. My 2.7 does not slip with only the adjustable tentioner (from Cobaly-Addiction) set on the second setting. In my oppinion if you want to keep your car as a daily driver and want to play it safe, then stick with 2.7 or above.


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