2.2L L61 Performance Tech 16 valve 145 hp EcoTec with 155 lb-ft of torque

doez it bolt on or not??

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Old 09-13-2006, 04:29 PM
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doez it bolt on or not??

i'm confused, everytime i searh for a header for my 2.2L, i come across pascetter brand .............. so i was looking to buy one. i emailed a guy from COBALT-ADDICTION about downpipes and the pacesetter which are offer on the website...... he said that COBALTS dont have a direct bolt on header yet, and that only the GMPP Honed Manifold would be the only one that fit perfect.

MY QUESTION IS, DOEZ THE PACESETTER BOLT ON WITH A PERFECT FIT OR NOT, AND WHY WOULD THEY SELL THEM 2 COBALT OWNERS IF THEY DONT FIT???????
Old 09-13-2006, 04:39 PM
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no it does not bolt on

your stock downpipe needs to be cut just before the cat and the extension piece welded on...

and before anyone says anything, no it cannot be clamped on.

thats just the way the header is made, its slightly longer than the OEM manifold so it simply cannot bolt to the downpipe.

so basically if you wanna get the Pacesetter you may as well get a custom exhaust from the header back while you're at it.
Old 09-13-2006, 04:44 PM
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Just to be clear if you get the GMPP it will be a PERFECT FIT correct????
Old 09-13-2006, 04:57 PM
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The GMPP exhaust doesn't include a header I don't believe.
Old 09-13-2006, 06:05 PM
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The GMPP manifold is not a true header. It is an extrude honed or ported Cast iron manifold. Same as the one on your car just bigger holes. That is all. Anyone with a decent dremel and a weekend free could do the same thing. But yes the GMPP unit is a DIRECT BOLT ON for the cobalts.
Old 09-13-2006, 07:20 PM
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I have made a sticky thread in this very area listing for you all the manufacturers of headers for our car. There are a lot more then just pacesetting and GMPP.

The rest of the information is correct however. You will need to do some cutting and welding. However, any exhaust shop can do that for you quick and relatively cheap.

A "shorty" header is a direct bolt on. Hahn makes one that is in fact a direct bolt on for you.
Old 09-13-2006, 10:22 PM
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other than the downpipe, does it directly bolt onto the engine? it doesnt have to be formed or anything right? thats all that matters to me.
Old 09-13-2006, 11:25 PM
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oh it bolts up to the head just fine...as long as you don't have an 06
Old 09-14-2006, 01:53 PM
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Originally Posted by IonNinja
oh it bolts up to the head just fine...as long as you don't have an 06
lol, i just bought an 06..lol. so...am i screwed ? are there no other 'cheap' headers that wont break something for the 06s ?
Old 09-14-2006, 11:19 PM
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Ninja was a bit vague. A few of the 06 and later cars have air injection. If you have it, none of the current aftermarket headers will fit your car.
Old 09-14-2006, 11:25 PM
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Simplest way is to look at the back of your engine and look where the exhaust manifold is. If theres a "gap" between the heat shield you don't have air injection. But seeing as you just bought an 06....you probly have it
Old 09-14-2006, 11:38 PM
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Originally Posted by Halfcent
Ninja was a bit vague. A few of the 06 and later cars have air injection. If you have it, none of the current aftermarket headers will fit your car.

if i have air injection and cant use aftermarket... i guess that eliminates the gm manifold right?
Old 09-16-2006, 12:30 AM
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Originally Posted by en0onmai
The GMPP manifold is not a true header. It is an extrude honed or ported Cast iron manifold. Same as the one on your car just bigger holes. That is all. Anyone with a decent dremel and a weekend free could do the same thing. But yes the GMPP unit is a DIRECT BOLT ON for the cobalts.

think this would work on an air injected manafold? i got a good amount of metal working experence...what would i make bigger?
Old 09-16-2006, 10:50 PM
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/\ anyone?
Old 09-17-2006, 01:47 AM
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you just make the ports a little bigger I believe
Old 09-17-2006, 01:36 PM
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Actually, it's pretty involved. It required a different mounting flange. The manifold flange is normally flat. On the air injected models, the flange has recessed passages that allow fresh air to be injected into the head without mixing with the exhaust gas inside the manifold itself. Not a simple thing. It easier to see it then for me explain it. So here is what it looks like:
Old 09-19-2006, 01:14 PM
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Poor 06's.

And all they wanted was a little Header!
Old 09-19-2006, 04:56 PM
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Funny my 06 HHR doesn't have this. Wonder why? Oh and... anyone suggest a good header?
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