2.2L L61 Performance Tech 16 valve 145 hp EcoTec with 155 lb-ft of torque

As i need more posts, here is my N/A build !

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Old 11-19-2008, 05:14 AM
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As i need more posts, here is my N/A build !

Well, looks like it should be a good idea to put some pics of my build here, so here we go !


Take some parts !

A 2.4 manifold + TB


Some 10:1 .020 overbore Wiseco's



Some Eagle rods



Some LSJ stock injectors


A lighter steel flywheel


A Schrick camshaft kit (billet cams with 12mm valve lift, titanium retainers, dual springs...)


Some valves from SiValves


Take the engine off



The internals too




Polish and deburr the pistons


Polish the crank where needed


Port and polish the head (process not finished on those pics)




Make some calculations



Cut useless things



Get some custom made DLC pins especially for your application
Old 11-19-2008, 05:29 AM
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Have fun with the balance shafts bearings




Put this all in a good washing machine




Start the reassembly







The trigger wheel for the standalone
















And the very first start on youtube


What is not pictured :
The head is skimmed 1.4 mm, the Sivalves add 0.25 CR by side (so 0.5 int + exh) due to them being less dished than OE items.
We are using a Cometic LSJ .027" head gasket too, so depending of the 'yet not 100% certain' stock head gasket thickness, we are something in between 12 and 12.4:1 CR.

The last development is this :



Our cars are using a water to oil exchanger from factory and this is a failure from this one.
After some research, our oil pump valve relief piston was stuck in the oil pump cover by.... dozens of small particules of the oil pump gears
Looks like the hardened gears from GM racing are here for a reason
While changing these, we are lowering a bit the oil pressure too, as the stock 8.5 bar are a bit too much for an high perf N/A application, it steals some HP and is uneeded when you use some very good competition oil. So targeted oil pressure is 6 bar at max rpm (8000 rpm)


Soon to be sorted,

And just to anticipate any incoming question :

No the map is not final and the car has not been dynoed with a very good map yet
Reason : I am waiting for the third, corrected version on my specially made 4/2/1 exhaust manifold + line, the previous one were leaking so impossible to use to map the ECU...

At least they look fine :

Last edited by alanoo; 11-19-2008 at 05:33 AM. Reason: Automerged Doublepost
Old 11-19-2008, 06:17 AM
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thats awesome!
Old 11-19-2008, 07:00 AM
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Awesome build thread
Old 11-19-2008, 07:01 AM
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wow, looks like a great build
Old 11-19-2008, 07:09 AM
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Holy cow, i thought it was going to be another "hey look i got sum boltons" kinda thread

can't wait to see it
Old 11-19-2008, 07:10 AM
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ok this is now ur official build thread lol, subscribing.
Old 11-19-2008, 07:11 AM
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that was freakin sweet..... and all i can see are the pics...lol.

forgive me, i'm at work and can't see the vid, so i can't tell from the pics and you have this post in the 2.2L section. what kind of car is that? That last picture (with the leak) looks like the back end of Caddy XLR, but that's not it either. The first couple pics show this to be a mid-engine car.
Old 11-19-2008, 07:12 AM
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In the vid most of the exterior is off of the car
Old 11-19-2008, 07:13 AM
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Originally Posted by roadrage06
that was freakin sweet..... and all i can see are the pics...lol.

forgive me, i'm at work and can't see the vid, so i can't tell from the pics and you have this post in the 2.2L section. what kind of car is that? That last picture (with the leak) looks like the back end of Caddy XLR, but that's not it either. The first couple pics show this to be a mid-engine car.
opel speedster
Old 11-19-2008, 07:15 AM
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Originally Posted by brickerenator
In the vid most of the exterior is off of the car
dangit, so no one else knows either...lol?

I just wanna google a pic of what he's actually building here.

Originally Posted by originaladrian
opel speedster
EDIT: thanks

Last edited by roadrage06; 11-19-2008 at 07:15 AM. Reason: Automerged Doublepost
Old 11-19-2008, 07:17 AM
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Originally Posted by roadrage06
dangit, so no one else knows either...lol?

I just wanna google a pic of what he's actually building here.



EDIT: thanks



sexy car eh
Old 11-19-2008, 07:19 AM
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^^very, definitely will be looking forward to pics and vids of this put back together and dyno'd!!
Old 11-19-2008, 07:22 AM
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its like a cross between a saturn sky and the cadi XLR
Old 11-19-2008, 07:27 AM
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i'm a die-hard car enthusiast, so........not that I mind at all!!!!! But why is he on here with it? Does he own a cobalt as well or do they use the same basic engine......educate me.
Old 11-19-2008, 07:30 AM
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Originally Posted by roadrage06
i'm a die-hard car enthusiast, so........not that I mind at all!!!!! But why is he on here with it? Does he own a cobalt as well or do they use the same basic engine......educate me.
thats an ECOtec
Old 11-19-2008, 07:33 AM
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Originally Posted by originaladrian
thats an ECOtec
no ****?...did not know that. how come other contries always get the cooler versions of cars?

Australia gets holden (although pontiac has started to bring some of those designs here with the G8 GT). Europe gets this awesome thing. Where's our mid-engine?
Old 11-19-2008, 07:38 AM
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Originally Posted by roadrage06
no ****?...did not know that. how come other contries always get the cooler versions of cars?

Australia gets holden (although pontiac has started to bring some of those designs here with the G8 GT). Europe gets this awesome thing. Where's our mid-engine?
LOL, hence why GM is losing money. Sometimes I wonder if they ask people what they want. I think their employees live in their own little world and design what they are told to design by superiors.
Old 11-19-2008, 07:47 AM
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Originally Posted by umrdyldo
LOL, hence why GM is losing money. Sometimes I wonder if they ask people what they want. I think their employees live in their own little world and design what they are told to design by superiors.
ditto. can't think of any good examples, but some of the things they've done have been a double-take moment. "Wa-wa-what?"
Old 11-19-2008, 07:55 AM
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Originally Posted by originaladrian
its like a cross between a saturn sky and the cadi XLR

In fact, it is a Lotus Elise chassis with a different body and an Ecotec engine
Old 11-19-2008, 08:01 AM
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Originally Posted by alanoo
In fact, it is a Lotus Elise chassis with a different body and an Ecotec engine
Cooky. You learn something new every day.

hey, nice car man. be sure to get some post production pics and some dyno's up as soon as possible, i'm sure I speak for everone when I say this build is very intriuging.

gotta love wikipedia...lol

http://en.wikipedia.org/wiki/Opel_Speedster

Last edited by roadrage06; 11-19-2008 at 08:01 AM. Reason: Automerged Doublepost
Old 11-19-2008, 08:23 AM
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so what are you pushing to the wheel after all of this?
Old 11-19-2008, 08:25 AM
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what are ur plans for this car?
Old 11-19-2008, 08:30 AM
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Originally Posted by StrongIslandBalter
so what are you pushing to the wheel after all of this?
i believe he said it hadn't been dynoed yet
Old 11-19-2008, 08:33 AM
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Originally Posted by originaladrian
what are ur plans for this car?
ditto. it's rear wheel drive too! so we have to ask, what are your plans. 1/4 mile, autocross, or show car

Originally Posted by brickerenator
i believe he said it hadn't been dynoed yet
nope.


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