Red's K04 Turbo Build
#26
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Oh ok, I guess I didn't consider the lnf fitting better lol it makes sense though. Seems like a lot of work though. Would using the lnf header have any benefits other than aesthetic?
#28
Since I have already goten PMs for part numbers and stuff this is what I ordered from GM Parts Direct
Coolant Pipe 12592401
Thermostat Housing 12590275
Oil Banjo Washers 12626102
Coolant Banjo Washers 12626102
Coolant Feed Banjo Bolt 11561875
Oil Feed Banjo Bolt 11561946
Oil Drain Tube 12612815
Turbo Oil Return Gasket 12589435
Brake Booster Fitting 14090901
Turbo Oil Return Bolts 11588711
Turbo Mounting Gasket 12618586
Exhaust manifold Gasket 12622668
Exhaust Manifold Bolts 11609746
Turbo Fitting 12605965
Turbo & o2 Housing Brace 12589452
Mounting Plate for Turbot Brace 12611448
Also the hole where the oil return feeds into the block is a hair biger then 3/4" acording to a guy who did this swap on jbody.org 3/4 hole will alow the tube to slide in but not with the o-ring
And just for referance the studs and bolts for the O2 housing, and downpipe are M10X1.5
Coolant Pipe 12592401
Thermostat Housing 12590275
Oil Banjo Washers 12626102
Coolant Banjo Washers 12626102
Coolant Feed Banjo Bolt 11561875
Oil Feed Banjo Bolt 11561946
Oil Drain Tube 12612815
Turbo Oil Return Gasket 12589435
Brake Booster Fitting 14090901
Turbo Oil Return Bolts 11588711
Turbo Mounting Gasket 12618586
Exhaust manifold Gasket 12622668
Exhaust Manifold Bolts 11609746
Turbo Fitting 12605965
Turbo & o2 Housing Brace 12589452
Mounting Plate for Turbot Brace 12611448
Also the hole where the oil return feeds into the block is a hair biger then 3/4" acording to a guy who did this swap on jbody.org 3/4 hole will alow the tube to slide in but not with the o-ring
And just for referance the studs and bolts for the O2 housing, and downpipe are M10X1.5
Last edited by Axelthered05; 02-27-2012 at 09:53 AM.
#29
Drilled and welded the bung for the wideband today
Sealed the welds with some ultra high temp exhaust sealer from versachem Nasty Stuff, if you ever use this stuff do not let it get on your skin It will burn the S#it out of you
And here is a wood pattern for the Flange the undrilled holes will be the studs for the LNF intake manifold. Now that we have verified we can proceed the way we planned, the Aluminum flange will be ordered next payday
Sealed the welds with some ultra high temp exhaust sealer from versachem Nasty Stuff, if you ever use this stuff do not let it get on your skin It will burn the S#it out of you
And here is a wood pattern for the Flange the undrilled holes will be the studs for the LNF intake manifold. Now that we have verified we can proceed the way we planned, the Aluminum flange will be ordered next payday
#47
Update Time
ok since Im going with the flange setup the flange is installed first
a test fit reveled that one of the nubs of the intake manifold was hiting one of the alt wires
so that nub went bye bye
so here it is instaled
oh just for referance both with and without the flange the intake manifold is in the way of the oil filter and the intake manifold will need to be removed to take the oil filter cap off and with this setup you can not use the Stock, LNF, LSJ dipstick. Im going to have to come up with a solution to that...
ok since Im going with the flange setup the flange is installed first
a test fit reveled that one of the nubs of the intake manifold was hiting one of the alt wires
so that nub went bye bye
so here it is instaled
oh just for referance both with and without the flange the intake manifold is in the way of the oil filter and the intake manifold will need to be removed to take the oil filter cap off and with this setup you can not use the Stock, LNF, LSJ dipstick. Im going to have to come up with a solution to that...
#49
Red is cylinder head
Green is flange
Blue is manifold
Yellow are bolts
#50
here is a picture of the bottom side of the top 3 manifold bolt holes ware I milled away to make up for that 1/8 inch of remaning flange to head bolt