2.2L L61 Performance Tech 16 valve 145 hp EcoTec with 155 lb-ft of torque

Red's K04 Turbo Build

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Old 05-04-2012, 04:11 PM
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picked up spector air filter today another reward point on my rewards card Im thinking about painting my valve cover the same color as my charge pipes, what do you guys think?
Old 05-04-2012, 10:54 PM
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Originally Posted by Axelthered05
picked up spector air filter today another reward point on my rewards card Im thinking about painting my valve cover the same color as my charge pipes, what do you guys think?
yes
Old 05-05-2012, 09:20 AM
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9 more days guys im excited all my gaskets and drill bits are in just waiting on the High flow check valve from summitracing and the ottp return style fuel system hopefully ottp gets that return style fuel system to me soon i dont want to have to wait to run the car just because im waiting on a last minute part.

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Old 05-07-2012, 04:47 PM
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some things that came in
Old 05-07-2012, 09:13 PM
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How are you going to control the boost? Ppl tellin me I can't turn down boost with a fontroller
Old 05-08-2012, 09:49 AM
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Originally Posted by klutch814
How are you going to control the boost? Ppl tellin me I can't turn down boost with a controller
it depends on the spring rate of the wastegate you cant open the wastegate before the pressure overtakes the springrate pushing open the valve. for the K04 the wastegate that it comes with is set at 7 psi (remember the ss/tc uses an electronic boost control solonoid to control the boost to make the car run from the factory at 14) so there are a few things you can do to manipulate the wastegate first and most important would be to have the boost line for the wastegate conect to the pressure housing of the turbo why does this help? well you have to remember there is going to be a pressure drop due to intercooler and multiple pipe bends, this tends to lead to a 1.5-2 PSI drop from the turbo compressor to the intake manifold so if you want the wastegate to open at a lower psi this is one way to do it. think of it like this at the turbo compressor the pressure is around 7 psi so the wastegate opens but at the intake manifold it is only 5 psi so that is one way to get "less" boost
Old 05-08-2012, 12:54 PM
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well its been almost a week and still nothing from ottp I tried calling them a few times and all I got was the answering machine I hope they ship my order out soon
Old 05-08-2012, 01:47 PM
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7 psi will be fine on a 2.2 with the stock turbo
Old 05-08-2012, 02:20 PM
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considering most of the S/C guys are running 10-11 on the m62 without problems I would say up to 12 psi would be safe but i guess it depends on the driving and the ware and tare on your engine/how much money you have to rebuild your engine
Old 05-08-2012, 05:26 PM
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i spike 15 on stock wastegate lol.. boost controller?
Old 05-08-2012, 05:35 PM
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Originally Posted by klutch814
i spike 15 on stock wastegate lol.. boost controller?
how are you spiking 15? are you using the k04 wastegate?
Old 05-08-2012, 05:43 PM
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yess sir i am.. idk how i am either
Old 05-08-2012, 05:58 PM
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Originally Posted by klutch814
yess sir i am.. idk how i am either
I gess we will just have to wait and see how much mine produces
Old 05-09-2012, 11:36 AM
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talked to Josh from OTTP yesterday and wham today I have a tracking number he is a really nice guy
Old 05-09-2012, 01:59 PM
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went to the doc this morning to talk about the results of my blood tests, turns out the second test turned positive for mono so I have mono and strep FML so im on medical leave from work till the 16th so I'm gunna start my project a little early since I have nothing else to do pics soon to follow
Old 05-09-2012, 10:11 PM
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Old 05-09-2012, 10:15 PM
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good stuff man. cant wait to see end result
Old 05-09-2012, 11:46 PM
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whats the hard line? remote oil filter?
Old 05-10-2012, 03:22 AM
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Originally Posted by elecblue06
whats the hard line? remote oil filter?
actauly thats left over from my one of my old turbo projects, its a oil pressure sensor I just haponed to have the fittings and tubing around at the time 2 years ago after the turbo install went sour so I decided what the heck why not so I did the oil pressure gauge with -4an hard line. I will have to redo all that with the new manifold and such so tomorow that will be going
Old 05-10-2012, 11:21 AM
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the old headers and downpipe are removed along with the old oil pressure sensor. today im going to try and get all the coolant piping done and drill the oil return pics to come later toight
Old 05-10-2012, 11:59 AM
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Just ordered the tune
Old 05-10-2012, 07:09 PM
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I got the coolant pipe and thermostat housing off today also removed and taped the water pump housing for the turbo coolant line unfortunatly I did not get the oil pan off nor did I drill the oil return Im a little shakie and exhausted so im calling it a day, I did however order my tune and get the fuel tank draned and saved 5 gallions for later








Sealed the fitting with Thermostat housing RTV
Old 05-10-2012, 11:51 PM
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Originally Posted by Axelthered05
i haz same color valve cover
Old 05-10-2012, 11:56 PM
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looking good bro!
Old 05-11-2012, 04:58 AM
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hopefully later today I can get the oil pan off and drill the oil return I already removed all the bolts for the oil pan yesterday except the two large I think 18mm bolts that conect to the trany, Im also hoping to get the new thermostat housing and coolant pipe on, I will have to remember to losen the oil feed fitting on the block before I start puting things back together other wise its going to be a Pain in the A$$ to deal with later and I think thats all I wil have time for since I have to go to the campus at noon for my math final >_<


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