2.4L LE5 Performance Tech 16 valve 171 hp EcoTec with 163 lb-ft of torque

Zdeuce4's mild NA build progress thread

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Old 03-14-2009 | 07:13 PM
  #126  
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From: newburgh,ny
Originally Posted by Zdeuce4
are u two telling me that im not gonna gain any power with cams?

i want the manifold to have something a bit stronger when i spray..ill be adding a 75 shot
It looks like you're not gaining AS MUCH with just cams ...
Old 03-14-2009 | 07:14 PM
  #127  
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From: S.A
Originally Posted by slowswap
The biggest gains would be from a port and polished head.

I slightly misunderstood what you posted at first zoomer. My apologies.

where do u guys get this from? from wut ive seen 2.0s are the ones that have garbage flowing heads... 2.4s should be good... wut does p&p have to do with an NA cam build

cobeezy didnt do port and polish..im not doing a full fledged na build.. cams are just the first power adder.
Old 03-15-2009 | 04:46 PM
  #128  
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Originally Posted by wesg631
i have no clue what you guys are talking about
I don't know it completely but here is the info as I have learned it.

the engine is 2.4 liters which means that can internally 'displace' 2.4 liters of air.

The problem with any combustion engine is that they are not 100% efficient so you have volumetric efficiency (what % of the 2.4 liters it can suck in) in the 90's peak. Let's say 95%. That makes the actual engine displacement utilized about 2.24 liters max. the max efficiency of the engine is where peak torque is in the rpm band.

After peak torque HP can still climb but the volumtric efficiency of the engine is declining. But moving on...The intake runners have air pulsing up and down them. This is from the valves opening and closing and occours at the speed of sound. These pressure waves can be utilized to force more air into the engine. Hence a 'tuned intake'. The length of the runner determines how long it takes for a wave to bounce back and forth and this determines what rpm the intake is suited for. the # of times the wave goes back and forth increases with shorter runners. ideally you would want one pulse because the wave would be strongest but the intake would have to be super long. So we shoot for the 2nd or 3rd pulse. As listed above you have 10% gain on 2nd pulse and 7% on 3rd (if I'm understanding that correctly). So if you have an intake (like the stock one tune for 2nd pulse 5800-6800) then you get a 10% gain. Depending on the efficiency of the engine at that point, you could surpass 100% efficiency and having an NA motor act like it was receiving boost. Making more power than theoretically possible in normal atmospheric conditions.

The other side of this is intake size. if the intake were not large enough and you had 4" of vaccum, you'd be losing ~13% of your power just due to vaccuum. In this case it would be better to have a larger intake regardless of whether it was tuned or not. Gaining back that 13% could more important that trying to gain 10% with a 2nd order harmonic. But really, you want both.

If you understand this better than me, feel free to correct or add. Any questions, feel free to ask.
Old 03-15-2009 | 11:20 PM
  #129  
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From: S.A
Originally Posted by Zooomer
I don't know it completely but here is the info as I have learned it.

the engine is 2.4 liters which means that can internally 'displace' 2.4 liters of air.

The problem with any combustion engine is that they are not 100% efficient so you have volumetric efficiency (what % of the 2.4 liters it can suck in) in the 90's peak. Let's say 95%. That makes the actual engine displacement utilized about 2.24 liters max. the max efficiency of the engine is where peak torque is in the rpm band.

After peak torque HP can still climb but the volumtric efficiency of the engine is declining. But moving on...The intake runners have air pulsing up and down them. This is from the valves opening and closing and occours at the speed of sound. These pressure waves can be utilized to force more air into the engine. Hence a 'tuned intake'. The length of the runner determines how long it takes for a wave to bounce back and forth and this determines what rpm the intake is suited for. the # of times the wave goes back and forth increases with shorter runners. ideally you would want one pulse because the wave would be strongest but the intake would have to be super long. So we shoot for the 2nd or 3rd pulse. As listed above you have 10% gain on 2nd pulse and 7% on 3rd (if I'm understanding that correctly). So if you have an intake (like the stock one tune for 2nd pulse 5800-6800) then you get a 10% gain. Depending on the efficiency of the engine at that point, you could surpass 100% efficiency and having an NA motor act like it was receiving boost. Making more power than theoretically possible in normal atmospheric conditions.

The other side of this is intake size. if the intake were not large enough and you had 4" of vaccum, you'd be losing ~13% of your power just due to vaccuum. In this case it would be better to have a larger intake regardless of whether it was tuned or not. Gaining back that 13% could more important that trying to gain 10% with a 2nd order harmonic. But really, you want both.

If you understand this better than me, feel free to correct or add. Any questions, feel free to ask.

most of that makes sense to me.. So what are the options? If that's the case you're saying the vulcan intake with velocity stacks is inneficient?
Old 03-15-2009 | 11:22 PM
  #130  
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Ok.....you guys are officially over my head
Old 03-16-2009 | 01:05 AM
  #131  
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no one makes an intake manifold for the 2.4 guys so unless you are custom making once what is the point of all the volumetric talk?
Old 03-16-2009 | 01:07 AM
  #132  
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From: S.A
Originally Posted by Dunkinuts
no one makes an intake manifold for the 2.4 guys so unless you are custom making once what is the point of all the volumetric talk?
vulcan does With or without velocity stacks
Old 03-16-2009 | 01:25 AM
  #133  
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link?
Old 03-16-2009 | 02:05 AM
  #134  
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From: S.A
from vulcan's site


This intake manifold is designed for turbocharged or N/A engine applications and features short tuned runners. 4" Long runners allow for quicker throttle responce and the HUGE 307 cu.in. collector makes for massive air flow. (OEM throttle body models use a
244cu-in collector) Available with or without velocty stacks this manifold is sure to add power to your setup. Manifold is constructed of 6061 aluminum, fully TIG welded, 4 vacuum ports, and fits all OEM throttle bodies. Comes powdercoated in a durable black finish. Velocity Stack are ideal for N/A setups. Shown with LS1 throttle body to the left, OEM style throttle bodies below. This manifold is not designed as an OEM replacement manifold. It requires the movement of the throttle body and intake tubing. Recommended for race or high performance applications. Allows for use of OEM MAP sensor, 1/2" brake booster line, and 2 other vacuum ports to support blow off valves, wastegates or fuel pressure regulator. Uses OEM o-ring gaskets. *2.0L Supercharged intake manifold setup includes IAT2 sensor port built in for a direct fit. Manifolds are available in custom colors upon request for no extra cost!
i got them to send me a pic of wut the velocity stack add on looks like..

http://www.vulcanturbo.com/intakemanifolds.html
Old 03-16-2009 | 02:13 AM
  #135  
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Originally Posted by Zdeuce4
from vulcan's site




i got them to send me a pic of wut the velocity stack add on looks like..

http://www.vulcanturbo.com/intakemanifolds.html
Youch, $550. Won't be going on my "to buy" list anytime soon
Old 03-16-2009 | 02:16 AM
  #136  
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From: Tall Timbers, MD
Originally Posted by Zdeuce4
from vulcan's site




i got them to send me a pic of wut the velocity stack add on looks like..

http://www.vulcanturbo.com/intakemanifolds.html

but you still have to relocate everything. I would rather get the Hahn intake over that one.

Originally Posted by WhiteSSBalt
Youch, $550. Won't be going on my "to buy" list anytime soon

that isn't bad at all, a custom intake manifold from what I have seen is above 1,000 dollars
Old 03-16-2009 | 02:18 AM
  #137  
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Originally Posted by Dunkinuts
but you still have to relocate everything. I would rather get the Hahn intake over that one.
I'll stick with my stock intake manifold. No more motor plans for this car. Just maintenance and a few low key appearance mods.

Gotta focus on job stuff for a while until I can get back on my feet. Also trying to buy a beater soon to preserve the Cobalt.
Old 03-16-2009 | 02:21 AM
  #138  
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Originally Posted by WhiteSSBalt
I'll stick with my stock intake manifold. No more motor plans for this car. Just maintenance and a few low key appearance mods.

Gotta focus on job stuff for a while until I can get back on my feet. Also trying to buy a beater soon to preserve the Cobalt.
yah I understand, it is very hard to watch people mod'n with I am trying to be adult and save money. Getting married is costly and slows the hobbies down too.
Old 03-16-2009 | 02:22 AM
  #139  
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Originally Posted by Dunkinuts
yah I understand, it is very hard to watch people mod'n with I am trying to be adult and save money. Getting married is costly and slows the hobbies down too.
Buuut it also gives you dual income
Old 03-16-2009 | 02:29 AM
  #140  
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Originally Posted by WhiteSSBalt
Buuut it also gives you dual income
that is true, but it wont be official/legal until next year. Buuuuuuut I do have a savings account that is begging to be emptied and for me to have a full bolted carbon fiber NA machine thought. I am pretty close to having enough money to completely build the cobalt
Old 03-16-2009 | 02:42 AM
  #141  
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Originally Posted by Dunkinuts
that is true, but it wont be official/legal until next year. Buuuuuuut I do have a savings account that is begging to be emptied and for me to have a full bolted carbon fiber NA machine thought. I am pretty close to having enough money to completely build the cobalt
Sweet dude.
Old 03-16-2009 | 02:45 AM
  #142  
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Originally Posted by WhiteSSBalt
Sweet dude.
yeah I think tuning software is going to be coming some time in may or june.
Old 03-16-2009 | 02:47 AM
  #143  
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Originally Posted by Dunkinuts
yeah I think tuning software is going to be coming some time in may or june.
Nice. Yeah as soon as Chase is ever ready to give me his old SS/SC lip, that'll be getting painted/installed.
Old 03-16-2009 | 08:46 AM
  #144  
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Well I think you guys are gonna have the run of the N/A 2.4 balts. I think mine is going to be partially demodded soon and is just gonna be a boring daily driver once again.
Old 03-16-2009 | 09:09 AM
  #145  
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Originally Posted by WhiteSSBalt
Ok.....you guys are officially over my head
Air is flowing into the motor but when the intake valve closes and the air cannot stop right away. It 'bunches up' at the valve and then reflects back down the intake runner to the plenum (large area that the throttle body feeds). When it hits the plenum it bounces back toward the valve. If you open the valve right when this wave is coming back, you get a boost in airflow into the cylinder.

This is like an echo. If the valve is not open when the wave comes back, the wave will reflect again and go back to the plenum, reflect and come back again. It works like an echo in a canyon. Just as in the echo effect, each time you hear a reflection it gets weaker.

The pressure wave moves at the speed of sound so you can calculate how long it will take it to travel up and down a runner based on how long the runner is. The longer the runner, the longer it takes to hit the valve bounce off the plenum and come back to the valve. The talk about 2nd, 3rd order and so on is how many times this wave has bounced back and forth before getting to the valve and having it be open.

---------------
Now if you're intake is really small, then the above doesn't matter because it's like sucking air through a straw. At this point you don't need to talk about waves, you need a larger straw or 'intake runners'. This could be the case on the 2.4, we don't know yet. If it is, then the Vulcan would work just fine but the ideal would be something with larger runners and tuned intake port lengths.
Old 03-16-2009 | 10:00 AM
  #146  
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From: S.A
Originally Posted by Dunkinuts
but you still have to relocate everything. I would rather get the Hahn intake over that one.




that isn't bad at all, a custom intake manifold from what I have seen is above 1,000 dollars
nope not bad..only thing u really gotta move if i read it right is a new short ram or cold air intake
Old 03-16-2009 | 10:07 AM
  #147  
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Originally Posted by Zdeuce4
nope not bad..only thing u really gotta move if i read it right is a new short ram or cold air intake
you have to extend some of the wires I think. Search for the Hahn intake manifold R&D thread, they talk about that.
Old 03-16-2009 | 11:24 AM
  #148  
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thats sad to hear redssna well when you decide to de mod hit me up i will take some of it off your hands
Old 03-16-2009 | 12:48 PM
  #149  
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Originally Posted by redssna
Well I think you guys are gonna have the run of the N/A 2.4 balts. I think mine is going to be partially demodded soon and is just gonna be a boring daily driver once again.
Why?
Old 03-16-2009 | 01:01 PM
  #150  
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Originally Posted by WhiteSSBalt
Why?
same reason you are thinking about getting rid of the cobalt.


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