Drivetrain Transmission, LSD, Clutch, Driveline, Axles...

F40 swap info

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Old 12-01-2014 | 01:03 PM
  #51  
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Originally Posted by InfraRedline
Yes, the swap kit from ZZP comes with absolutely everything you need to bolt in the F40 and be able to drive it. No additional parts are needed unless you want and upgraded clutch, and if that's the case I would see if they could substitute out the clutch, flywheel, and pressure plate that comes with it for the Fidanza with the SB stage 4 and let you upgrade to that for a little more. I don't have LSD, but I don't road race the car so it doesn't matter to me. I got the whole kit and trans (bought trans from ZZP because it was simpler and there are no F40's anywhere near me for sale) last black Friday for 13% off at the end of their sale and it was about $3300 for everything shipped, then I sold the LSD 4.05 that came with my other car for $800 and my short shifter for $100.

Is it for everyone? No. Is it for me? Yes. I can say after running it for a year that I am more than satisfied with everything about it.
I'm goin with the dual mass flywheel setup. Is the new pressure included with everything for $2k?
Old 12-01-2014 | 01:04 PM
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Originally Posted by LNFwagonSS
I forgot to mention that the dual mass flywheel accepts LNF style pressure plates so you can use what you already have. If you have a LSJ specific pressure plate, that will work too as long as it's centered on the flywheel. I hear that the locating holes are bigger on the LSJ pressure plate. The f40 input shaft spline is different compared to f35 which is why a different clutch disc is required. I'm opting for a new pressure plate so the cost of my conversion kit may be more than 2k. Not sure yet.
The kit comes with a pressure plate. See my above post. It comes with everything. Unless you meant a different one than the kit comes with.

Here is pretty much everything that is included in the kit. I don't think I missed anything.

https://www.cobaltss.net/forums/2-0l...ml#post7233639
Old 12-01-2014 | 01:09 PM
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Originally Posted by InfraRedline
The kit comes with a pressure plate. See my above post. It comes with everything. Unless you meant a different one than the kit comes with.
If you read the alll the info and specs in ZZP site about the kit, it's really not clear what it comes with or if you even have the option to pick a different clutch setup. Are u on the fidanza or dual mass?
Old 12-01-2014 | 01:20 PM
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I'm on the dual mass that comes with the kit. I don't think its an available option in the drop down menus to upgrade clutches, but I'm sure they could switch you over to something else if you asked them, it would just cost more I'm sure. I picked up the Fidanza flywheel/SB Stage 4 kit for the F40 on black Friday this past weekend. Mine has never slipped, but just to be safe I thought I'd get it now and put it on the shelf if mine decides to go since I'm sure its not rated for what I'm throwing at it.
Old 12-01-2014 | 01:37 PM
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Originally Posted by InfraRedline
I'm on the dual mass that comes with the kit. I don't think its an available option in the drop down menus to upgrade clutches, but I'm sure they could switch you over to something else if you asked them, it would just cost more I'm sure. I picked up the Fidanza flywheel/SB Stage 4 kit for the F40 on black Friday this past weekend. Mine has never slipped, but just to be safe I thought I'd get it now and put it on the shelf if mine decides to go since I'm sure its not rated for what I'm throwing at it.
I am skeptical about the fidanza setup. I've read there is vibrations when not using a dual mass which isn't good for the trans syncros based on what I've seen. I've read similar cases about this on g6 forums, saab forums, as well as fiero forums. The fiero guys like to use the 3800 SC swap with g6 f40 or an Ecotec style with the f40 type we use. There is one particular g6 f40 syncro failure on the fiero forum and he wasn't using a dual mass. I was messaging him and he thinks his flywheel choice may have been the culprit. Just something to think about.
Old 12-01-2014 | 02:24 PM
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I have read about syncro issues on the Getrag the SVT focus uses from not using a dual mass as well...
Old 12-01-2014 | 03:24 PM
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The main thing is there is some chatter at idle due to less dampening. I'm sure there may be more vibrations, but I don't know if there is an available clutch setup to run on the dual mass flywheel that will hold up as well as what you can run on the F40 Fidanza. Mine has held up so far, but I have never launched the car, and I plan to track the car a couple times next year, along with a whole lot more runs like this year and probably some higher boost. The guys running big power have been using the Fidanza/SB S4 combo and a few of them have been holding up for a couple years. I don't think mine will last that long just because it is not rated near as high and the pressure plate has less clamping force. Tim at ZZP was impressed that it was still holding up with no issues, but I also have a driving style that is easy on my clutch during normal driving. I'll run it until it slips and then swap out.
Old 12-05-2014 | 01:45 AM
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Originally Posted by BlackSSstg2
I have read about syncro issues on the Getrag the SVT focus uses from not using a dual mass as well...
Hmmm, so the SVT trans is a 3-shaft design also?
Old 12-05-2014 | 01:53 AM
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Originally Posted by InfraRedline
The main thing is there is some chatter at idle due to less dampening. I'm sure there may be more vibrations, but I don't know if there is an available clutch setup to run on the dual mass flywheel that will hold up as well as what you can run on the F40 Fidanza. Mine has held up so far, but I have never launched the car, and I plan to track the car a couple times next year, along with a whole lot more runs like this year and probably some higher boost. The guys running big power have been using the Fidanza/SB S4 combo and a few of them have been holding up for a couple years. I don't think mine will last that long just because it is not rated near as high and the pressure plate has less clamping force. Tim at ZZP was impressed that it was still holding up with no issues, but I also have a driving style that is easy on my clutch during normal driving. I'll run it until it slips and then swap out.
Wonder if we could interest KY or the like into producing a stronger clutch and or race clutch for the f40.
Old 12-05-2014 | 08:11 AM
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Originally Posted by LNFwagonSS
Hmmm, so the SVT trans is a 3-shaft design also?
yea

Originally Posted by LNFwagonSS
Wonder if we could interest KY or the like into producing a stronger clutch and or race clutch for the f40.
can almost promise you they would do it.
i just talked to them last night.
they are calling me today. I will ask for you.

Last edited by blueLNFftw; 12-05-2014 at 08:11 AM. Reason: Automerged Doublepost
Old 12-05-2014 | 10:03 AM
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South Bend makes one, just to be paired with the Fidanza. Mine just showed up yesterday. There may be one out there that bolts to the dual mass flywheel, I haven't really looked into it.
Old 12-05-2014 | 10:27 AM
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Originally Posted by BlackSSstg2
yea



can almost promise you they would do it.
i just talked to them last night.
they are calling me today. I will ask for you.

Sweet, that would be great! I figured KY would be the ones to ask.

Originally Posted by InfraRedline
South Bend makes one, just to be paired with the Fidanza. Mine just showed up yesterday. There may be one out there that bolts to the dual mass flywheel, I haven't really looked into it.
I looked into it briefly last night. There is a company call Black Diamond who makes stages for the saab f40 stock dual mass setup. Spec does have stage clutches too but it says they are only compatible with saab 9-3 F40 cars (again, stock dual mass), but only up to 2005. Wonder if they would fit the later models. I will call them today.

Last edited by LNFwagonSS; 12-05-2014 at 08:28 PM.
Old 12-05-2014 | 11:06 AM
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Ooooo looky looky what I found. Looks like you can upgrade the pressure plate without having to buy a disc. Just another option.

Abbott Racing - New 9-3 Hi-Pressure Clutch Plate
Old 12-05-2014 | 01:42 PM
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Spec F40 clutches for dual mass flywheel

YUP! Spec makes clutches for the F40 using dual mass flywheel to hold power all the up to 750 TQ!
Old 12-15-2014 | 03:18 PM
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Originally Posted by BlackSSstg2
yea



can almost promise you they would do it.
i just talked to them last night.
they are calling me today. I will ask for you.
I decided to give Chris @ KY clutch a call. He said he could make a clutch for the f40 no problem. Due to the dampening effect of the dual mass flywheel, I'm having them make the clutch disc solid/UNsprung. He also said the pressure plates they use and the stock f40 pressure plate are identical with the exception of the ky pressure plate being sprung stiffer.

I would have a larger variety of clutches to choose from if I didn't use the dual mass flywheel setup, but I believe the absence of a dual mass flywheel will cause problems, not to mention the annoying trans gear rattling at idle. Spec makes clutches but with their reputation for our clutches and f40 clutches, I dont want to take the chance.
Old 05-17-2015 | 11:19 PM
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update

F40 conversion still not available unfortunatley. So, the inevitable happened. I broke the 4.05.

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I needed a strong trans to hold me over until f40 conversion is ready, so I tried my hand at a 4.45 build. I think it turned out pretty good. Had to make my own tools which I expected. Also fabbed up a better pinion brace. Strengthend the case in a couple other areas too. Must say, the 4.45 is fun to drive. Its almost like a 3rd gear 40 roll may actually be faster than if it was a 2nd gear 40 roll.

Nameplate mod just for ***** and grins

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Old 05-18-2015 | 10:10 AM
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love the nameplate lmao ... i want this when your done with it lol
Old 05-18-2015 | 01:10 PM
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Originally Posted by yellowsupercharged06
love the nameplate lmao ... i want this when your done with it lol
For sure, you will be the first to know.
Old 05-18-2015 | 01:18 PM
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Originally Posted by LNFwagonSS
.........Its almost like a 3rd gear 40 roll may actually be faster than if it was a 2nd gear 40 roll.........


I remember those days

And sometimes I miss them. Then I hit the button
Old 05-18-2015 | 04:34 PM
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Originally Posted by armcclure
I remember those days

And sometimes I miss them. Then I hit the button
OK I'm dumb...not sure what button you are referring to
Old 05-18-2015 | 04:57 PM
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Nos, breh!


Last edited by 07blackg5; 05-18-2015 at 05:04 PM.
Old 05-19-2015 | 09:55 AM
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Nooooo monnniicaaaaa !!!!
Old 05-19-2015 | 04:59 PM
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Lol. Makes my s360et spool like a 252.
Old 05-19-2015 | 09:37 PM
  #74  
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Originally Posted by armcclure
Lol. Makes my s360et spool like a 252.
Nice. What's your engine setup?
Old 05-20-2015 | 09:44 AM
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Originally Posted by LNFwagonSS
Nice. What's your engine setup?
190k stock bottom end. Mild head port, 82's, back on stock cams for now.
Aux chain delete and elec water pump.


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