Drivetrain: How To: Clutch Job on Cobalt SS
#51
Thanks to all who put this How-To together. I printed it off and used it when I did mine last weekend installing the gmpp clutch. Worked perfectly with only minor differences when doing an LSJ. Total time took around 6hrs on a post lift and air tools.
#52
#54
#55
#56
Watch it when removing the cradle too, I thought I had one bolt in holding it while removing the other and it came crashing down on my hand lol.
#62
#66
#72
remembering that the rad assembly needs to be supported, and taking out assemblies in order to facilitate next steps helps; ic pump swung to one side to make it easier to get to the trans bolt above the starter motor; rack left behind to avoid fooling with the steering shaft and potential clock spring damage in the steering wheel; remove the entire rear motor mount assembly and the entire axle im shaft; plugging the distribution block to avoid dripping brake fluid everywhere; filling trans with fluid before replacement if trans is serviced; using plugs for the trans output shafts;using a nut driver to loosen tob bolts;using a proper clutch alignment tool;using an angle torque wrench for flywheel bolts or measuring 25 degrees with a marker (one hex flat of travel);using 145 ft lbs for the cradle bolts;using penetrating oil on cradle bolts up top before removal and rust check for reassembly;bleeding the clutch on reassembly before replacing the cradle to make access easier.
etc,
#75
Italian joe is incorrect as are you. You don't have to remove the cradle, remove driver side subframe bolts completely and passenger side 1/4-3/4 the way out and have a jack holding it as well if on te ground. It can be done... Without breaking one thing
Italian Joe is right, but then there are always people who will try and butcher something by taking short cuts that dont work out. an hour trying to re-mate the trans into the clutch assembly because the cradle is in the way or the clutch is not aligned is simply counter productive.
remembering that the rad assembly needs to be supported, and taking out assemblies in order to facilitate next steps helps; ic pump swung to one side to make it easier to get to the trans bolt above the starter motor; rack left behind to avoid fooling with the steering shaft and potential clock spring damage in the steering wheel; remove the entire rear motor mount assembly and the entire axle im shaft; plugging the distribution block to avoid dripping brake fluid everywhere; filling trans with fluid before replacement if trans is serviced; using plugs for the trans output shafts;using a nut driver to loosen tob bolts;using a proper clutch alignment tool;using an angle torque wrench for flywheel bolts or measuring 25 degrees with a marker (one hex flat of travel);using 145 ft lbs for the cradle bolts;using penetrating oil on cradle bolts up top before removal and rust check for reassembly;bleeding the clutch on reassembly before replacing the cradle to make access easier.
etc,
remembering that the rad assembly needs to be supported, and taking out assemblies in order to facilitate next steps helps; ic pump swung to one side to make it easier to get to the trans bolt above the starter motor; rack left behind to avoid fooling with the steering shaft and potential clock spring damage in the steering wheel; remove the entire rear motor mount assembly and the entire axle im shaft; plugging the distribution block to avoid dripping brake fluid everywhere; filling trans with fluid before replacement if trans is serviced; using plugs for the trans output shafts;using a nut driver to loosen tob bolts;using a proper clutch alignment tool;using an angle torque wrench for flywheel bolts or measuring 25 degrees with a marker (one hex flat of travel);using 145 ft lbs for the cradle bolts;using penetrating oil on cradle bolts up top before removal and rust check for reassembly;bleeding the clutch on reassembly before replacing the cradle to make access easier.
etc,