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2.0 LSJ Engine: "How To" Install OTTP's 4th Gen Heat Exchanger w/o Removing the Bumper

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Old 08-07-2010 | 01:27 PM
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sooooo.... if i just filled it 100% with coolant I should drain it and refill with a mixture?
Old 08-07-2010 | 03:42 PM
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ok so everything is hooked up and set up, but my temp. is still basicly the same. what is everyone usually run.. i cracked the drain plug and my coolant wasnt even warm to the touch.. any suggestion?
Old 08-09-2010 | 08:31 AM
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From: NEPA
Originally Posted by SilverSSyes
sooooo.... if i just filled it 100% with coolant I should drain it and refill with a mixture?
Do not use 100% dexcool

You need to make sure it's mixed with water, or it will do jack for cooling. In fact, the higher % of water used in the mixture the more efficient your cooling system will be. I use an 80% distilled water 20% dexcool mixture.

Originally Posted by meyers3261
ok so everything is hooked up and set up, but my temp. is still basicly the same. what is everyone usually run.. i cracked the drain plug and my coolant wasnt even warm to the touch.. any suggestion?
PM sent

Last edited by Staged07SS; 08-09-2010 at 08:31 AM. Reason: Automerged Doublepost
Old 08-23-2010 | 04:57 AM
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what brackets did you use?
Old 08-23-2010 | 08:10 AM
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From: NEPA
Originally Posted by Glowbalt
what brackets did you use?
You dont need any brackets. It already comes with mounting tabs.
Old 08-23-2010 | 08:30 AM
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hmm..I guess I gotta double check then
Old 08-23-2010 | 08:37 AM
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From: NEPA
Originally Posted by Glowbalt
hmm..I guess I gotta double check then
Look at my photos of the heat exchanger. You can see the 2 mounting tabs on top of the core.
Old 10-25-2010 | 03:05 PM
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ahhh that made it a lot easier. Damn I routed it straight from the filler neck into the heat exchanger. fml
Old 10-25-2010 | 03:07 PM
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From: NEPA
Originally Posted by Glowbalt
ahhh that made it a lot easier. Damn I routed it straight from the filler neck into the heat exchanger. fml
Glad it helped you out
Old 10-27-2010 | 12:45 AM
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im confused...I dont know much about heatexchangers. where is the in and out holes in the stock one? Is there any hoses connected to that? if so where do they go after you route the aftermarket heatexchanger
Old 10-27-2010 | 05:17 AM
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bump
Old 10-27-2010 | 08:18 AM
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From: NEPA
Originally Posted by Glowbalt
im confused...I dont know much about heatexchangers. where is the in and out holes in the stock one? Is there any hoses connected to that? if so where do they go after you route the aftermarket heatexchanger
Please look at the diagram I provided from ZZP.

The stock heat exchanger is wedged between the a/c condensor and your radiator. At the bottom of heat exchanger there are 2 long tubes that extend upward. They are the inlet and outlet tubes.

I'm going to assume you dont have a dual pass endplate. Below is the diagram for running your hoses.

http://www.zzperformance.com/miscftp/HE%20routing1.jpg
Old 10-27-2010 | 02:42 PM
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ok where do the inlet and outlet tubes that are already on the stock heatexchanger connect to right now?
Old 10-27-2010 | 02:57 PM
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From: NEPA
Originally Posted by Glowbalt
ok where do the inlet and outlet tubes that are already on the stock heatexchanger connect to right now?
Old 10-27-2010 | 03:23 PM
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ok I understand, but what about on a stock 2.2?
Old 10-27-2010 | 03:35 PM
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From: NEPA
Originally Posted by Glowbalt
ok I understand, but what about on a stock 2.2?
stock 2.2's do not have a heat exchanger.

heat exchangers only came in ss/sc's.
Old 10-27-2010 | 04:03 PM
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ok I have a 2.2. Would I just route it as out from h/e, to ic pump, to Intake manifold, to filler neck, back to H/e?
Old 10-27-2010 | 04:22 PM
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good write ill use this to follow when i get my heat exchanger!
Old 10-27-2010 | 04:35 PM
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Originally Posted by Glowbalt
ok I have a 2.2. Would I just route it as out from h/e, to ic pump, to Intake manifold, to filler neck, back to H/e?
Just do whats in the diagram but put your he where the stock should be in the diagram
Old 10-27-2010 | 04:38 PM
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ok That's the way I have it. I'm just wondering why my coolant temps are high still. Maybe I should bleed it. lol and plug the leak. lmao
Old 11-17-2010 | 01:28 PM
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asking for a lil help on bleeding the coolant do our cars have a bleeder valve because I cant find it if so where is it located?
Old 11-17-2010 | 01:36 PM
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Originally Posted by wRcKLes
asking for a lil help on bleeding the coolant do our cars have a bleeder valve because I cant find it if so where is it located?
There is a bleeder on top of the stock heat exchanger. When you begin filling the intercooler system with coolant you leave the bleeder screw off until you see coolant bubble out of the top of the stock heat exchanger. You then screw the bleeder screw back in, and cont. filling with coolant until you see a steady flow through the surge tank sight glass infront of the supercharger.

Fyi: This does not completely bleed the system of air pockets. The best way to do that is to install an option b setup.

Last edited by Staged07SS; 11-17-2010 at 02:59 PM.
Old 11-17-2010 | 02:29 PM
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thx again FTW
Old 11-17-2010 | 03:00 PM
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Originally Posted by wRcKLes
thx again FTW
No prob. Glad I could help out.
Old 12-09-2010 | 02:59 AM
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Hey Staged, I have a quick question for you. I have a ZZP S3 H/E that I'm wanting to install this weekend, however I just installed dual pass/option B on the car. I don't need to drain any coolant do I? I just add more to the surge tank and it will bleed the system of air? Thanks for feedback sir!



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