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2.2 L61 Engine: Intake Mod for 2.2L Cobalts with pictures!!

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Old 08-10-2007, 08:32 PM
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i did this last night to my 2.4 and i love it it was pretty easy to do and gave a nice increase in sound like flash said not bad for a free mod
Old 08-10-2007, 09:01 PM
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I did mine in the dark two weeks ago. Took off the inner fender cover and unbolted it and pulled it right out. No headlight removal or anything. I then cut all the crap off of it, pulled the one on the top off, then filled holes. I just put some extra dynomat extreme I had laying around over the holes on the inside, asphalt and aluminum, it ain't goin nowhere. Reinstalled it now "smoothed", then carried my but down to pepboys, got a 3" 90, a 4" straight, and a 22 degree angle, two 3" couplings and a vacuum tube install kit, just a whole saw kit with like a dozen different adapter tubes, , $60 total I think. Removed factory violin case (or whatever you call it) cut the 90 to fit under the hood when sitting on the throttle body (if I could find a rubber 90 i'll use it) and cut one coupling in half (shorter) to attach 90 to TB. Attached 4" piece to 90, and 22 angle to that and the other coupling connects to the factory air box after the MAF sensor. Install filter of choice (K&N here), drive. Not the loadest, but it breathers 1000x better. Pic in profile of completed project.

For the moisture issue get a AEM 20-40 Air Intake Bypass Valve

Last edited by tsunam1; 08-10-2007 at 09:05 PM. Reason: add
Old 08-10-2007, 09:47 PM
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id ont know much about cars but is this the same for an automatic cobalt.
Old 08-10-2007, 10:54 PM
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yup, same engine(2.2), this mod will work for you too.
Old 08-11-2007, 10:55 PM
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i did that yesterday at work. no performance increase. very loud sound increase. sounds great with the SS exhaust IMO. it's called the "intake resonator." i'm probably going to pull the top canister off and seal the bottom one and stick the pipe back on.
Old 08-17-2007, 12:52 PM
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Buddy!!!!!!!!! Great mod. Thanks. Looks and sound grat on my 2007 Cobalt coupe
Old 08-18-2007, 01:34 PM
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hey i tried doing this but i cant get out that bolt or pin that is behind the wheel well. can anyone tell me how to get it out thanks

i ended up getting it out it sounds sweet i love it

Last edited by beam1229; 08-18-2007 at 09:27 PM.
Old 08-24-2007, 03:50 PM
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i m doing this mod when i get home from work...wish me luck?
Old 08-24-2007, 04:20 PM
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Originally Posted by LTcoupeTUNER
i m doing this mod when i get home from work...wish me luck?
good luck but you won't need it, not hard at all
Old 08-25-2007, 08:02 PM
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DALLASCOBALT-MAtt helped me do this,
Sounds ******* awesome.
Old 08-26-2007, 11:08 AM
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this sounds like an awesome mod but would it do anything for me since i have the K&N typhoon ram air intake?
Old 08-26-2007, 04:37 PM
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just did this to an 07... there are three extra fastners that hold on the parts taken off. but other than that it took about 30 min and it sounds great makes a bit more power and pulls alot harder up top... only other part is a kn filter and some royal purple oil.... runs strong. thanks alot for the writeup
Old 08-27-2007, 09:25 PM
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just did it, real easy if you pull away the inner fender, i didnt get much of a SOTP feel and the sound is slightly deeper/ louder during hard accel, maybe its cause i had the windows open. in any case it was free and the car turned on so good mod!
Old 08-28-2007, 01:11 PM
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Originally Posted by hosal
DALLASCOBALT-MAtt helped me do this, Sounds ******* awesome.
Yeah, it sounds like he has an intake. Add a K&N crop-in and it'll probably sound even better.

Originally Posted by kloppster
this sounds like an awesome mod but would it do anything for me since i have the K&N typhoon ram air intake?
By installing the K&N intake, your whole airbox assembly should have been taken off, including the resonator. If not, take it off. It may help get some cooler air inside the engine bay by creating a hole that's being blocked by the resonator.
Old 08-28-2007, 01:54 PM
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matt's a pimp
Old 08-28-2007, 03:14 PM
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i got frustrated doing this, so i jus hacked mine to pieces till it could come out
i like it now
Old 08-28-2007, 03:36 PM
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i drove today with the windows up, best way to describe it is that the car sounds like your flooring it and only 1/2 throttle, and at full throttle it sounds louder
Old 08-28-2007, 08:28 PM
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^^ LOL, yea thats so tempting. Explains the lower gas mileage. :P
Old 08-30-2007, 07:28 PM
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just took mine out last night and def. sounds louder when i get on it
Old 08-31-2007, 12:36 PM
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Originally Posted by kloppster
just took mine out last night and def. sounds louder when i get on it
So you installed an intake and hadn't removed the intake resonator?
Old 08-31-2007, 12:38 PM
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so i installed my intake... and yeah... its way better then this mod.. but to get by this is a great mod..
Old 09-09-2007, 01:41 PM
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So then if it takes out water, we probably shouldn't take it off right?
Old 09-09-2007, 10:07 PM
  #73  
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Not really "water", just vapor. It's an insignifigant amount. Trust me, you'll be happier with the sound and thottle response when you take it off.
Old 09-09-2007, 10:14 PM
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you don't need to take the airbox off at all

just crawl under, and undo the resinator from the under side.

http://www.youtube.com/watch?v=vDIs8ouNoaw

http://www.youtube.com/watch?v=mByThH3A02Y
Old 10-01-2007, 10:01 PM
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My butt dyno likes this mod. and it sounds better.


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