Problems/Service/Maintenance Do you have problems with your new 2.0, 2.2, or 2.4L? What kind of service did you have done?

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Old 06-19-2011, 10:19 PM
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Unhappy Cobalt down

Replaced the valve cover and intake manifold with my pretty purple replacements yesterday. Got a new gasket for the valve cover, and re used the one on the intake manifold and throttle body. Everything was put back together nice and tight(from what everyone could tell) but when I went to start it the idle jumped up higher than usual at first(for a split second), then went down to the normal around 1,500k for cat warm up. As soon as it dropped below 1k rpm's and was around 130 degrees it sounded like it had a big cam in it. AFR was around 22 or 23, it also misfired about 60 times, but didn't throw a code. I shut it off pretty quickly because it sounded soooo bad. Pulled out a code reader and it had thrown P0122 and P0223. After checking for leaks, re tightening intake clamps, checking for cracks in the intake itself, checking the lower chargepiping, and unhooking the battery it still idled like ****. This time CEL came on, still the same codes. Had to get it towed to the dealer since it was getting so late. :/


At least it looks nice



vc off, everything checked out fine



I'm hoping it's just the throttle body, it was taken off and when shaken it sounded like something maay have been loose inside(not 100% sure tho). Unfortunately there was no time to take the valve cover and intake manifold off to see if the gaskets were somehow not sealed right. All of the other hoses and sensors were fine, including MAF.

Luckily the tow hook was installed about 5 hours prior, and did it's job when being put on the tow truck I hope to know exactly what's wrong with it tomorrow. Anyone have any ideas? Also do you think they'll reflash it if they replace the throttle body? I'm screwed because the local guy with HPT moved to New York uuggghh.



HB SS/TC found this useful link that addresses the codes it threw.

DTC P0120, P0122, P0123, P0220, P0222, P0223, or P2135

Saaaaaaad

Last edited by Rissa; 06-19-2011 at 10:25 PM.
Old 06-19-2011, 10:22 PM
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I'm NEVER EVER going to install another tow hook again lol
Old 06-19-2011, 10:22 PM
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Poor Rissa. I really hope that they diagnose the problem and Spencer is out on the road again. The powder coated parts look REALLY great at least...

Originally Posted by HB_SS/TC
I'm NEVER EVER going to install another tow hook again lol

Last edited by ssweeet; 06-19-2011 at 10:22 PM. Reason: Automerged Doublepost
Old 06-19-2011, 10:23 PM
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sounds like an air leak, the sensors are hard to put back into the inlet manifold right and the tb is hard to reach and install...sorry for your trouble. tow hook worked great, colors look awesome....

Oh and did you transfer the plastic pcv sleeve out of your im into the new one? I should have mentioned that specifically to you, it is covered elsewhere in installs. I frankly thought you would get this done at the dealer...
Old 06-19-2011, 10:24 PM
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Originally Posted by HB_SS/TC
I'm NEVER EVER going to install another tow hook again lol
gotta have drill bits and a christmas tree bit as well and a slo speed drill. Good job though. I do a couple a week so I sympathise...
Old 06-19-2011, 10:24 PM
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Yes those little plastic pieces were all transferred over, bumper was taken off so everything was somewhat easy to access. Yeah I didn't want to have to pay for it, but it looks like I will anyway lol.
Old 06-19-2011, 10:25 PM
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Yep sounds like either somthing wasnt hooked up sensor wise or you have a masssive air leak....
Old 06-19-2011, 10:25 PM
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Check the throttle body plug. It could have dirt in it burnt up not connected all the way just something to start with. Also clean the throttle plate
Old 06-19-2011, 10:27 PM
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sounds to me like the most likely culprit is going to either be the intake mani gasket or the new manifold itself. Did they powder coat the flange on the intake mani? With feul trims that lean it has to be a huge vacuum leak somewhere in the system. Typically a bad throttle body wouldnt exhibit those symptoms unless it was leaking from the gasket. A bad maf will also exhibit those sysmtoms. Too bad you didnt have time to monitor the stft's and spray some carb cleaner around all the gaskets. That would have gave you an idea of where to look. And unfortunately the dealer will probably see your tuned as they will have to hook up the tech2 for diagnostics.
Old 06-19-2011, 10:27 PM
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Tried to look for leaks but it was getting late. Ugh :/

Originally Posted by bamaboy22
Check the throttle body plug. It could have dirt in it burnt up not connected all the way just something to start with. Also clean the throttle plate
We checked it looked ok, same with the MAF sensor.

Last edited by Rissa; 06-19-2011 at 10:27 PM. Reason: Automerged Doublepost
Old 06-19-2011, 10:27 PM
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No John the tow hook was easy for me it took maybe 5 mins to drill.

and I transferred the sleeve thingy over noticed it wasn't there
Old 06-19-2011, 10:28 PM
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Originally Posted by zrated89
sounds to me like the most likely culprit is going to either be the intake mani gasket or the new manifold itself. Did the powder coat the flange on the intake mani? With few trims that lean it has to be a huge vacuum leak somewhere in the system. Typically a bad throttl body wouldnt exhibit those symptoms unless it was leaking from the gasket. A bad maf will also exhibit those sysmtoms. Too bad you didnt have time to monitor the stft's and spray some carb cleaner around all the gaskets. That would have gave you an idea of where to look. And unfortunately the dealer will probably see your tuned as they will have to hook up the tech2 for diagnostics.
I'm prepared to pay for it lol. I don't think it's the manifold itself, I would have to ask John about the powdercoating details. MAF looked ok also.
Old 06-19-2011, 10:29 PM
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Vaccum lines? How do they look
Old 06-19-2011, 10:30 PM
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Originally Posted by Rissa
Yes those little plastic pieces were all transferred over, bumper was taken off so everything was somewhat easy to access. Yeah I didn't want to have to pay for it, but it looks like I will anyway lol.
okay good deal. The rocker gaskets I always set in the cover before installing it. Mike got his rocker cover done no problem so I am guessing the IM. Some of the sensors are hard to get in place, the evap one I coat the seal with superlube its so hard to put in to the manifold, and if you tear the seal pushing it in, bad things happen. I am sure a good diagnostic tech will home in on it, and it wont be too much money. sorry for your troubles, your underhood pictures look fanstastic....
Old 06-19-2011, 10:31 PM
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vacuum leak
Old 06-19-2011, 10:31 PM
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Basically what I said in my post above lol
Old 06-19-2011, 10:32 PM
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Originally Posted by Rissa
I'm prepared to pay for it lol. I don't think it's the manifold itself, I would have to ask John about the powdercoating details. MAF looked ok also.
yea it has to be something dumb like a vacuum leak or a sensor not properly connected.
Old 06-19-2011, 10:32 PM
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I hope it's something simple...and then when they fix it...they don't hurt the vc or manifold LOL. Correct me if I'm wrong, wouldn't an air leak make it run super rich?
Old 06-19-2011, 10:33 PM
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Originally Posted by Rissa
I'm prepared to pay for it lol. I don't think it's the manifold itself, I would have to ask John about the powdercoating details. MAF looked ok also.
the manifold is 100%, I use new or nearly new take off parts, and all the flange faces are covered for pc and then I use a wurth rotary disc to prep the flanges before shipping. You can actually see some of the non serviced pedestals are cleaned all. All threads needed are chased as well...
Old 06-19-2011, 10:33 PM
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especially since you said afr was at 22-23. you have unmetered air entering the system causing a lean condition
Old 06-19-2011, 10:34 PM
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Originally Posted by Rissa
I hope it's something simple...and then when they fix it...they don't hurt the vc or manifold LOL. Correct me if I'm wrong, wouldn't an air leak make it run super rich?
not post maf itll be lean your o2 sensors are seeing unmetered air
Old 06-19-2011, 10:35 PM
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It depends on the line really. But like I said it's just an idea
Old 06-19-2011, 10:36 PM
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Originally Posted by Powell Race Parts
the manifold is 100%, I use new or nearly new take off parts, and all the flange faces are covered for pc and then I use a wurth rotary disc to prep the flanges before shipping. You can actually see some of the non serviced pedestals are cleaned all. All threads needed are chased as well...
Don't worry I'm not doubting you, I actually wasn't sure how a manifold is pc'd at all, seems hard lol.

Originally Posted by zrated89
not post maf itll be lean your o2 sensors are seeing unmetered air
Ahh ok got it, makes sense.

Last edited by Rissa; 06-19-2011 at 10:36 PM. Reason: Automerged Doublepost
Old 06-19-2011, 10:36 PM
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Originally Posted by Powell Race Parts
the manifold is 100%, I use new or nearly new take off parts, and all the flange faces are covered for pc and then I use a wurth rotary disc to prep the flanges before shipping. You can actually see some of the non serviced pedestals are cleaned all. All threads needed are chased as well...
didnt know who did the powder coating was just asking about the flange. They look good and if they came from you i would have figured you wouldnt do something like that, but i have seen places just pc everything
Old 06-19-2011, 10:37 PM
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Just someone please reassure me I'm not down a cylinder or something lol.


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