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front suspension = clunking noise?

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Old 07-23-2006 | 04:45 PM
  #51  
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Originally Posted by Kemo
every small GM car has this THUNK. Just upgrade to a better strut if thats the case. Cheap as hell. I dont know why you would trade it in, that'd be dumb.

Or a better idea, take the car in since its under warranty and have the front end checked out. There isn't much to check, should be extremely easy to spot it. You got struts, springs, axles, ball joints and tie rods to check out...

Who said there going to trade there car in. I've been in serveral cobalts and none have the thump in the steering wheel like mine. It feels like something gets loose when you go over bumps. I brought it the first time and they said that it was the intermediate shaft and that they will fix it. After it was fixed it still had the same problem. Then I brought it back and I took the service guy for a drive. He said the thump is normal. He woudn't even allow the car to get brought in to get checked at. I talked to chevy and they said they will contact management as soon as possible.
Old 07-23-2006 | 04:46 PM
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Do you think chevy will do anything about my problem.
Old 07-23-2006 | 04:52 PM
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its what they get for using cheaper parts. If i were a dealer, i wouldn't want to fix something i screwed up on, why? because with this many cars out there with the same issue, thats a LOT of money to be put into solving the problem.

You will see this on american vehicles using cheap generic asian parts.

The best thing is, tell them to bring the car in on a hoist, tell them to shake down the front end and check for ball joints or loose tie rods. if they cant spot that, inspect the drive axles, and then the struts.

oh and btw... Golf Girl was the one talking about trade in.
Old 07-23-2006 | 05:04 PM
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oh thanks.. i hope chevy calls them and makes them check my car out.
Old 07-23-2006 | 05:13 PM
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Originally Posted by hardtocope
Do you think chevy will do anything about my problem.
They fixed one TSB issue but not the other. There is a TSB out for the intermediate shaft, problem is there's another TSB for the front suspension, tell them you want the car looked at as you are experiencing the symptoms found in TSB #3687. Sometimes if you have a specific TSB number for them they're less likely to jerk you around with fixing it.
Old 07-23-2006 | 05:14 PM
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if you have access to view what the TSB is and how to cure it, then they should really be willing to take in the vehicle.
Old 07-23-2006 | 05:34 PM
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yea but the intermediate shaft tsb is for the clunking in the steering wheel.. they fixed that and now it's doing it again.
Old 07-23-2006 | 05:39 PM
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fixed it and the same exact sound is back?

Time to bring it back in and let them KNOW you are not happy. Ask to see the new part before installation and the old part after installation. Try to be a pain in the ass and act unhappy until they realize you are satisfied. being a mechanic, a pissed off customer is not the best thing to have, and we always fix it right
Old 07-23-2006 | 05:42 PM
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yes same problem again... the problem for me is i took the service guy for a ride and he said thats nothing abnormal, that clunk is normal and i should be happy my car rides so smooth.. well **** i'm not happy cause clunk sounds like crap and i want to lower my car eventually but i want all these damn problems fixed first.
Old 07-23-2006 | 05:50 PM
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see what you can do to get resources to prove that the problem DOES exist. Thats really the best information i can give to you. Normally, we take in any vehicle that makes the noise and try damn hard to find it. More often than not, we do and cure it.
Old 07-23-2006 | 05:53 PM
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how to i prove it exists? the service guy heard it and he said... nope nothing abnormal.. sorry that CLUNK in your steering wheel is what your suppose to hear when going over bumps and on gravel roads.. yeah BS.
Old 07-23-2006 | 05:53 PM
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hardtocope,

Make absolutely CERTAIN that it is the same problem. I had both the intermediate shaft AND the suspension clunk, still have the suspension clunk because last I checked they were waiting on a fix - either axel or strut most likely.

The noise sounds VERY similar (steering and suspension) and it does it under the same conditions.

If all else fails, take it to another dealer and explain the problem to them.
Old 07-23-2006 | 05:53 PM
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how to i prove it exists? the service guy heard it and he said... nope nothing abnormal.. sorry that CLUNK in your steering wheel is what your suppose to hear when going over bumps and on gravel roads.. yeah BS.
Old 07-23-2006 | 05:57 PM
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I know it's the same clunk cause i can feel it in the steering wheel, the steering wheel clunks, jerks a little, and feels lose at the same time when this all happens. The intermediate shafts only helped a little bit but it's still doing it.
Old 07-23-2006 | 06:00 PM
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if that sound was supposed to be there, it would have been right when you bought the car. They KNOW what the problem is, they are just neglectant to solve the problem because the dealer has to eat the cost of the repair.
Old 07-23-2006 | 06:02 PM
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i've had this problem since day 1 when i bought the car.. but it seems to me like it shouldn't be there.. also when i install my rims on my car the clunk gets a lot worse.
Old 07-23-2006 | 06:06 PM
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Originally Posted by hardtocope
i've had this problem since day 1 when i bought the car.. but it seems to me like it shouldn't be there.. also when i install my rims on my car the clunk gets a lot worse.
Lemme guess - smaller sidewall tires? SMaller sidewall would give less cushion, so you'd get more feedback from the road while you're steering/going over bumps, so yeah, I would imagine it would get louder.
Old 07-23-2006 | 06:17 PM
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Originally Posted by alleycat58
Lemme guess - smaller sidewall tires? SMaller sidewall would give less cushion, so you'd get more feedback from the road while you're steering/going over bumps, so yeah, I would imagine it would get louder.
i agree with you, but it def makes my problem a lot more noticable.
Old 07-23-2006 | 06:58 PM
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i have the same problem and my is 2005 and only has 14,000 miles on it clumping noise from the front and back passenger.
Old 07-24-2006 | 12:10 AM
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mine sounds like somethings loose or rattling in drivers side dash or steering colume
Old 07-24-2006 | 06:17 PM
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Originally Posted by ballerSS
I beleive there is a TSB for that. If you get a 'cluck' when turning the steering wheel all the way side to side then the dealer should fix that. I think they replace or re-lube an intermediate shaft in the steering column.

The noise I get is a loud, deep, shudder/rattle in the front suspension (felt through the steering column) when I'm driving slow over bumpy roads or sometimes just while braking. I took it in thinking it was what the TSB was for, but the dealer said 'Yup, they can hear the noise, but it's normal'. It makes the car sound pretty junky, but as long as it's not a serious problem, or one that will get worse, I can live with it.
I had that done and it did not fix the problem. Don't know what it could be. I haven't really gotten under the vehicle to check it out since the intermediate shaft was replaced.
Old 08-05-2006 | 10:31 PM
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I'm getting the front stab links replaced. I am quite sure thats what the noise is. Jack the front end up and give the links a wiggle and will probably hear it.

Last edited by WJT DEMON; 08-06-2006 at 12:39 PM.
Old 08-06-2006 | 10:48 AM
  #73  
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Originally Posted by WJT DEMON
I'm getting the front stab links replaced. I am quite sure thats what the noise is. Jack the front end up and give the links a wiggle and will probably here it.
now are the links included with a new shaft
Old 08-06-2006 | 11:27 AM
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Originally Posted by Golf Girl
Hi everyone
My Cobalt's odometer just flipped 14,000 miles today and the older it gets, the louder this clunking noise gets. It sounds terrible--like a cheap car!--when you drive slow over bumps, pot holes, railroad tracks, etc. Drive fast and you don't hear it!

So I took it to Chevy a few weeks back and explained to my service advisor what I am hearing. It's the front suspension, I was told, and there is nothing he or Chevy can do about it. Apparantly, this problem has been in existance since the very first Cobalt and Chevy did repairs at $700 per car, until it got to be too expensive and Chevy decided no more until they can come up with a 'cheaper' fix (no pun intended).

Has anyone had this problem and was able to get it fixed? Has the noise returned? Shouldn't there be a Recall on this?

Another 14,000 miles and I'll either be bald from pulling my long hair out, or driving a Volkswagen!
Please, Chevy, fix my car!!!!
the continuing saga

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Quote: Originally Posted by zzzzzzzzwow these guys are baffled now they replaced a stut mount and still i have the rattle

now they are going to replace the whole steering shaft lol so far interm.shaft,sterring gear kit.strut mount.
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Old 08-06-2006 | 12:38 PM
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Originally Posted by zzzzzzzz
now are the links included with a new shaft

I don't believe so. Parts catalog lists them as two separate items when I ordered my links.



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